CABIN AIR QUALITY AND TOXIC FUMES

 

Capt. Katia Defrancq

IFALPA

 

Presented by Dr. Ken Edgington

 

Abstract

 

The past few years, several serious incidents have been reported where pilots were incapacitated when fumes entered into the cockpit and/or cabin. From 1989 to 1999 there were 128 smoke and fumes reports on UK registered aircraft. These aircraft performed 2.85 million flights during that same period. Five types of aircraft from very different manufacturers were involved. Incidents occurred all around the world resulting a senate inquiry in Australia, Settlements in the USA and Australia and an investigation in Sweden.

The fumes are generally caused by engine oil or hydraulic fluid leaking into the air conditioning system. They cause a large spectrum of short to longer term symptoms ranging from dizziness and nausea to severe  neurotoxicity problems. They present a real danger to the flight. Long-term problems have ended the careers of numerous pilots and flight attendants.

IFALPA wants to raise awareness in the aviation community, with the obligation for all parties to inform crews about the risks of fumes. We call for the introduction of a mandatory reporting system for fumes entering the cockpit or cabin. IFALPA further encourages the implementation of strict legislation on cabin air quality and systems design to prevent the problem and the introduction of support to the victims of toxic fumes.

 

Introduction

 

1989 – A F100 experienced fumes and smoke in the cabin. The cabin crew members experienced severe headache,  loss of balance and nausea, the co-pilot reported feeling ‘drunk’ with weak legs and a generalized feeling of fatigue.

1997 – A Bae 146 was about 1 hour in flight when the crew and passengers noticed a smell of engine contamination in the air. The flight crew suffered eye redness and lacrimation. The Captain’s symptoms worsened causing nausea, vestibular problems, tunnel vision, headaches and sore eyes. Since, this pilot suffers of headaches and head pressure, weakness, chronic fatigue, concentration and memory difficulties and other neurotoxic symptoms making it impossible for her to pass a medical test for flying license while she continuous suffering the many symptoms.

1999 – Bae 146 - It started with an insidious feeling of discomfort. The cabin attendants felt strange, experiencing an incredible pressure in their heads and bodies. One person described the feeling as like doing a “moonwalk”. Another person detected a barely perceptible odor. On the next flight, the discomfort returned and was now also experienced by the two pilots. During the third flight, the crew realized that there was something unusual in the air inside the airplane. And when the cabin manager went into the cockpit prior to landing, she discovered that both the pilots were wearing their oxygen masks. The captain felt so bad that he had handed over the controls for his first officer to land the plane.


MSDS excerpt for one widely used aircraft fuid :

 

INGESTION:
Because of its low viscosity, this material can directly enter the lungs,  if swallowed, or if subsequently vomited. Once in the lungs it is very  difficult to remove and can cause severe injury or death.
INHALATION:
Excessive or prolonged breathing of this material may cause central
nervous system effects. Contains a petroleum-based mineral oil. May cause  respiratory irritation or other pulmonary effects following prolonged or
 repeated inhalation of oil mist at airborne levels above the recommended  mineral oil mist exposure limit.
SIGNS AND SYMPTOMS OF EXPOSURE:
Skin irritation: may include pain, reddening, swelling, and blistering.
Central nervous system effects may include headache, dizziness, nausea,
vomiting, weakness, loss of coordination, blurred vision, drowsiness,
confusion, or disorientation. At extreme exposures, central nervous
system effects may include respiratory depression, tremors or convulsions,  loss of consciousness, coma or death.

 

 

Airborne Chemicals

 

Airborne Chemicals refer to chemical contaminants in gas and aerosol (liquid or particulate) phases. Aircraft fluids include de-icing fluids, lubricating oil for engines and APU, jet fuel, coolants and fire fighting fluids.

 

Contamination by aircraft fluids can come from aircraft generated contaminants such as smoke from engine fires, seal failure, wear and aging, de-icing, pack burnout procedures, residual contamination from lack of cleaning after contamination events. It can also be generated in-cabin by aircraft compounds – offgasing due to paints and coatings – or service compounds such as cleaning fluids and insecticides.

 

Among trace chemicals are compounds of identified toxicity

 

Jet oils are specialized synthetic oil used in high performance jet engines. They have an appreciable hazard based on toxic ingredients, but are safe in use provided that maintenance personnel follow appropriate safety precautions and the oil stays in the engine. Aircraft engines that leak oil may expose others through uncontrolled exposure. Toxic products, such as TCP (tricresyl phosphate) were continued to be used as an additive despite their acknowledged toxicity..

 

In jet oil, TCP is used in the formulation of lubricants as an anti-wear additive to enhance load bearing properties and improve tolerance to increasing speed of rotating or sliding motion.  It also is also claimed for flame retardant properties.  While some other triaryl phosphates have similar properties and may also be used as oil additives, the anti-wear properties of TCP have been  considered unique. 

 

Since 1899 the neurotoxicity  of organophosphates is known.

 

Inhibition of neurotoxic esterases (NTE) can lead to neuropathological , neuropsychological conditions, wether acute or chronic, leading to short term versus long term adverse health effects.

 

Symptoms

 

A large variety of symptoms have been noted. Some were merely a nuisance, other incapacited flight crews. Long term symptoms have ended the careers of several flight and cabin crew members.

 

Symptoms from short term exposure

 

Symptoms from single or short-term exposures include:

·        neurotoxic symptoms: blurred or tunnel vision, nystagmus, disorientation, shaking and tremors, loss of balance and vertigo, seizures, loss of consciousness, parathesias;

·        neuropsychological symptoms: memory impairment, headache, light-headedness, dizziness, confusion and feeling intoxicated;

·        gastro-intestinal symptoms: nausea, vomiting;

·        respiratory symptoms: cough, breathing difficulties (shortness of breath), tightness in chest, respiratory failure requiring oxygen;

·        cardiovascular symptoms:  increased heart rate and palpitations;

·        irritation of eyes, nose and upper airways.

·        Neurotoxicity is a major flight safety concern, especially where exposures are intense.  

 

Symptoms from long term exposure

 

Symptoms from long term low-level exposure or residual symptoms from exposure events include:

·        neurotoxic symptoms: numbness (fingers, lips, limbs), parathesias;

·        neuropsychological symptoms: memory impairment, forgetfulness, lack of co-ordination, severe headaches, dizziness, sleep disorders;

·        gastro-intestinal symptoms: salivation, nausea, vomiting, diarrhoea;

·        respiratory symptoms:  breathing difficulties (shortness of breath), tightness in chest, respiratory failure, susceptibility to upper respiratory tract infections;

·        cardiovascular symptoms:  chest pain, increased heart rate and palpitations;

·        skin symptoms: skin itching, rashes, skin blisters (on uncovered body parts), hair loss;

·        irritation of eyes, nose and upper airways;

·        sensitivity: signs of immunosupression, chemical sensitivity leading to acquired or multiple chemical sensitivity

·        general: weakness and fatigue (leading to chronic fatigue), exhaustion, hot flashes, joint pain, muscle weakness and pain.

 

(table reproduced from Balouet JC and Winder C)

 

Regulations

 

 

JAR 25.831 Ventilation

Date: October 1, 2000

 

(a) Each passenger and crew compartment must be ventilated and each crew compartment must have enough fresh air (but not less than 10 cubic ft per minute per crew member) to enable crew members to perform their duties without undue discomfort or fatigue. (See ACJ 25.831(a).)

(b) Crew and passenger compartment air must be free from harmful or hazardous concentrations of gases or vapors. In meeting this requirement, the following apply:

 (1) Carbon monoxide concentrations in excess of one part in 20 000 parts of air are considered hazardous. For test purposes, any acceptable carbon monoxide detection method may be used.

 (2) Carbon dioxide in excess of 3% by volume (sea-level equivalent) is considered hazardous in the case of crew members. Higher concentrations of carbon dioxide may be allowed in crew compartments if appropriate protective breathing equipment is available.

 (c) There must be provisions made to ensure that the conditions prescribed in sub-paragraph (b) of this paragraph are met after reasonably probable failures or malfunctioning of the ventilating, heating, pressurization or other systems and   equipment. (See ACJ 25.831 (c).)

Ozone concentrations are not regulated in the JARs.

 

The lack of proper regulations and the sometimes-contradictory industry standards need to be addressed urgently. Where as reactive measures civil aviation aircrew worldwide have filed over 130 lawsuits and substantial settlements have been paid, it is time to think about prevention.

Dr. Claus Curdt Christiansen had officially proposed the establishment of a Cabin Air Quality Working Group in 1996. Being the heart of International Civil Aviation it would be the proper place to address these issue. Its task should consist of reviewing research, setting up a mandatory reporting system for smoke and fumes occurrences and proposing Standards and Recommended Practices.

 

 

Recommendations

 

Are to :

 

Conclusions

 

IFALPA hopes for  an increased awareness among crews and medical staff concerning the risks to crews and actions to be taken.

Mandatory reporting systems for smoke and fumes incidents should help getting a better insight in the number of occurrences and improve the possibilities of research into the effects of exposure. Occurrences which should be reported are smoke, haze, fumes and odors in the cabin or flight deck, leak events discovered by checking on the tarmac, by gauge – top up needed – and mechanical problems such as seal failure or wear. Crew and passenger physiological complaints should also be reported.

Actions after incident reports should include the check of maintenance records and logs, before and after the incident, pilots reports should be checked versus engineers reports and all information on incidents should be brought together with the purpose of further analysis and research.

All Authorities should adopt regulation of cabin environment, including airborne and even trace  chemicals.

Crews who suffered exposure must  be given appropriate support and medical care. Standard medical protocol to test the exposed crew should be included in the regulations.

Further research should be conducted to investigate the long term effects of these occurrences on the health of crews and passengers.

ICAO or WHO are viewed as proper bodies to incorporate a Cabin Air Quality Working Group, preparing Standards and Recommended Practices and following the set-up of a mandatory reporting system


 

Annex 1: Recommendations  by the Australian Senate Committee

 

Matters the Committee considers must be addressed by CASA

Recommendation 1

(a)                 The Committee recommends that CASA should reassess matters recommended for further action by the BASI/ATSB incident report (No. 199702276) concerning the incident on 10 July 1997 involving Captain Kolver.

(b)                The Committee also recommends that CASA reassess its requirements for monitoring the operations and cabin and cockpit air quality of the BAe 146 aircraft operating in Australia and, where necessary, introduce regulations under the Civil Aviation Act 1988 specifying:

·  a specific national standard for checking and monitoring the engine seals and air quality in all passenger commercial jet aircraft;

·  maintenance procedures (including specific maintenance procedures for ageing aircraft);

·  specific, appropriate maintenance and operational procedures for the BAe 146 which pay particular attention to the need to ensure aircraft are withdrawn from operational flying and serviced to ensure any operating faults resulting in oil leaks, fumes or smoke are immediately repaired;

·  that incident reports should now be specifically designed so as to reflect the history of the cabin air problem that has been encountered on the BAe 146;

·  sources of contamination in the cabin and cockpit environment in the BAe 146 be identified and further evaluated using appropriate sampling and analytical technology for the contaminants which, for example, might result from the burning of lubricating oil used in the BAe 146 engines;

·  companies operating BAe 146 and other passenger commercial jet aircraft in Australia provide CASA with specific reports on the results of monitoring these matters within an appropriate timeframe, whether quarterly or six-monthly, in order that CASA can assess the operations of the aircraft; and

·  air quality monitoring and compulsory reporting guidelines for all passenger jet aircraft operators.

Specific matters required for Airworthiness Certificates
for BAe 146 aircraft operating in Australia

Recommendation 2

The Committee recommends that CASA adopt the modification to aircraft air circulation systems proposal for the BAe 146 aircraft by the aircraft’s manufacturer as compulsory for all BAe 146 operating in Australia and that this be achieved by preparation and issue by CASA of an appropriate form of maintenance direction under the Civil Aviation Regulations.

The Committee also recommends that registration of BAe 146 aircraft operating in Australia be reviewed, and that renewal of Air Operating Certificates and registration of the BAe 146 be subject to completion of those recommended modifications as a condition for continued registration of the aircraft.

Appropriate tests for chemicals present in aircraft cabins

Recommendation 3

The Committee believes that development of an appropriate and accurate test for the presence of any chemical fumes in aircraft cabins is essential. The Committee accordingly recommends that CASA liaise with operators to develop a standardized, compulsory monitoring program, which provides for testing cabin aircraft air during fume events.

 

Recommendation 4

That the issue of cabin air quality be reviewed by the National Occupational Health and Safety Commission with a view to including aerotoxic syndrome in appropriate codes as a matter of reference for future Workers Compensation and other insurance cases.

 

Recommendation 5

The Committee recommends that the Minister for Transport request the Strategic Research Development Committee of the National Health and Medical Research Council to set up and undertake an appropriate research program on the effect of exposure to aircraft cabin air on air crew and passengers. The Committee also recommends that the Minister advise the Parliament on the form and duration of, such a program as part of the Government response to this report.

 

Recommendation 6

While the Committee is aware that the cases referred to are a matter of state jurisdiction, the Committee recommends that the Minister for Transport, in co-operation with appropriate State Ministers, appoint an experienced, retired judicial officer or eminent person who is appropriately qualified to conduct a review of unsuccessful or inordinately delayed employees’ compensation cases, pilots’ loss of license insurance, personal income protection, and with-held superannuation/other insurance claims made for personal injury and loss of employment as a result of ill health claimed to result from exposure to fumes on the BAe 146 and other aircraft. That person should be asked to report to the Minister on any conclusions they reach and whether those cases were dealt with according to requirements and appropriate standards of procedural fairness.

The Committee also recommends that the Minister table the conclusions and any recommendations it makes in the Parliament.

 

Recommendation 7

The Committee recommends that the Minister for Employment, Workplace Relations and Small Business, as the Minister responsible for national issues affecting occupational health and safety authorise a review of the use of Mobil Jet Oil II and that the National Industrial Chemicals Notification and Assessment Scheme be requested to conduct this review.

The Committee also recommends that the potentially hazardous chemical components of Mobil Jet Oil II be referred to NICNAS as a priority for review and assessment.

 

Recommendation 8

The Committee recommends that CASA assess how quickly fitting appropriate high-grade air filters can be made mandatory for all commercial airliners flying in Australia to minimise any deleterious health effects arising from poor aircraft cabin air on crew and passengers. In view of proposed standards currently under consideration in the United States of America and elsewhere, such a system should ideally be designed to remove at least 99% of particles 0.3 micron or larger from recirculated cabin air.

Senator John Woodley

Chairman

 

 

 


Annex 2 :References

 

This text is a summary of research results I found in related literature. Most information is coming from Professors Balouet and Winder, whose work is invaluable in increasing awareness and knowledge in the field of Cabin Air quality..

All used references are listed below

 

  1. Balouet JC, Winder C – Aerotoxic Syndrome in Air Crew as a Result of Exposure to Airborne Chemicals in aircraft
  2. Balouet JC, Hoffman H, Winder C – Aviation and Exposure to Toxic Chemicals – worls Avaiation Congress, SAE, LA 1999
  3. Balouet JC - In-Cabin trace Chemicals and Crew Health Issues – AsMA Annual meeting, Seattle 1998
  4. Balouet JC, Winder C – The toxicity of Commercial Jet Oils
  5. Balouet JC – Personal communication - 1999
  6. Institute for Environment and Health – A Consultation on the Possible Effects on Health, Comfort and Safety of Aircraft Cabin Environments – IEH Web Report W5
  7. UK House of Lords – Air travel and Health – 5th report – November 2000
  8. The Parliament of the Commonwealth of Australia – Inquiry into Air Safety – Bae 146 Cabin Air quality – Extract from Journals of the Senate No. 24 dated 22 March 1999
  9. The Parliament of the Commonwealth of Australia – Inquiry into Air Safety – Bae 146 Cabin Air quality – Report by the Senate Rural and Regional Affairs and Transport References Committee – October 2000
  10. UK CAA – B757 Smoke/fumes on the flight deck
  11. JAR 25 Large Aeroplanes
  12. FAR part 25 and part 121